Digital operating platform

Packaging workflows, connected around one operating model.

A modular system that links commercial decisions, packaging-specific planning, production execution, inventory and dispatch without losing the realities of the plant floor.

Core modules

Control the full order lifecycle.

Deploy the modules that solve the immediate constraint, then expand without rebuilding the operating foundation.

Sales, estimation & order control

Structure enquiries, product specifications, costing, quotations, approvals and order release.

Customer service & prepress

Coordinate product development, artwork, plates, dies, job cards and order readiness.

Smart corrugator planning

Build executable runs around deckle, flute, paper, trim, machine rules and order priorities.

Converting scheduling

Balance machine capacity, tooling, due dates and upstream board availability.

Production intelligence

Capture output, waste, stops and completion through live integration or operator workflows.

Inventory & logistics

Track paper, WIP, finished goods, labels, loading and dispatch status.

Management control

Bring operational exceptions, performance trends and action priorities into one view.

Integration layer

Exchange data with finance systems, existing ERPs, corrugators and selected production systems.

Administration & security

Control access, modules, deployment scope, auditability and site-specific configuration.

Real screens

The same system on every screen in the plant.

Screens from the working system, on demo data. Each user can work in their own language.

OptiCore Vision Gantt schedule of every machine on a plant screen
OptiCore Vision: every machine's schedule on one plant screen.
Control Tower with a live status lamp for every machine
Control Tower: a live lamp for every machine, with job and operator.
Layout Studio showing a box blank with dimensions
Layout Studio: the blank drawn from the item's dimensions and style.
Corrugator OEE report in Gujarati menus on a laptop and the owner dashboard on a phone
OEE and owner dashboard: menus in Gujarati, today's plant on the phone.
Packaging-specific by design

Generic ERP logic is not enough.

Packaging plants need controls that understand board construction, paper layers, flute combinations, outs, trim, tooling, machine routing, WIP and delivery pressure.

  • Product and FG-centric workflow
  • Paper construction and consumption logic
  • Corrugator deckle and machine sequence controls
  • Converting capacity and tooling visibility
  • Plan-versus-actual production tracking
Order statusReady
MaterialChecked
CapacityVisible
Behind the live view

The network that carries it.

A server room with UPS, a cabled LAN along the aisles, Wi-Fi, a tablet at every machine, a live corrugator link, label stations and secure access from outside the plant.

Plant network: cable runs from every machine to the server room, Wi-Fi access points, tablets, PLC link, label printers and Control Tower TV

A suggested setup. The final specification is agreed with each plant.

Deployment model

Start with the operating constraint.

Implementation can begin around planning, production capture, commercial control or logistics. The architecture then expands around validated workflows.

Discover

Current-state diagnosis

Map roles, decisions, data sources, machine constraints and control failures.

Design

Future-state workflow

Define the operating model, module scope, integrations and accountability.

Deploy

Controlled implementation

Configure, migrate, validate and release by process—not by presentation.

Stabilise

Adoption and improvement

Support users, correct deviations and convert the new visibility into action.

Define the right first module for your plant.

We will map the immediate constraint and propose a phased system architecture.