Every corrugator leaks money. Yours too.
You won't see it on the P&L. You'll see it on the floor. OptiPulse360 finds where your plant loses money, fixes it with your people and keeps it fixed.
The leak has a location.
We go where the money leaks: starch kitchen, glue gap, preheater wrap, dry end, slitter set-up, stacker stops, gluer feed.
Consumption nobody reconciles.
The one everyone watches.
The hour no one costs.
The machine held below its rating.
Board that could not be converted.
Found late, paid twice.
Find it. Prove it. Fix it.
We don't audit from a desk. We stand at the machine, shift by shift, until the number is the truth.
Find it
On the machine, not in a report.
Prove it
Measured, in front of your people.
Fix it
A mechanism, not a memo.
Train your crew
So it works on the night shift too.
Hold the gain
Read from the plant's own numbers, weekly.
Four targeted programmes.
Each starts from what the Plant Health Check finds.
Waste reduction
Starch, trim, warp and rework: found, measured, closed.
Corrugator efficiency
Speed and stops: the machine run to its rating.
Converting process improvement
Set-ups, feed and stacker stops on every line.
Skills upgrade
Your crew keeps the skill. For life.
Training must change what happens on the next shift.
Role-based development built around your products, machines and system screens, moving quickly from explanation to supervised work on the floor.
Assess. Build. Apply. Verify.
- Define the decisions and standards each role owns
- Build content from real products, machines and screens
- Apply it under supervision on live plant work
- Verify through observed decisions and sustained results
Fixed by people who have run the machine.
Not people who have read about it.
P. Subrahmanian
Trainer and commissioning expert at DS Smith, CorrBoard, Smurfit Kappa, Triwall and other major European corrugated plants.
Nothing to buy first.
Make the plant you have give what it can, before you pay for the next one.
Fixed once. Pays for life.
A leak closed today pays you every shift from here on.
You keep every finding.
Whether you go further with us or not.
Free Plant Health Check. Max two days on your floor.
We see the weak points. You get them in writing. Already a well-run plant? Then two days tell you so, and cost you nothing.
Booking opens in Discovery: register, complete the short plant questionnaire, then choose two dates.
A leak closed stays closed only if someone is watching.
OptiCore360 does the watching, every shift after.