Optimize · Integrate · Perform

One connected core for better plant performance.

OptiCore360 connects commercial workflows, smart planning, production visibility and operational expertise—so packaging plants can move from fragmented control to disciplined execution.

✓Built for corrugated packaging
✓Plant-floor integration ready
✓Implementation-led approach
Plant Control
Live operations
Orders ready18
Machine load82%
Plan statusOn track
Corrugator connectedOrder → machine
Management visibilityOne operating view
The OptiCore360 ecosystem

One core. Every process in orbit.

Eleven process modules around an AI-enabled decisions engine, the OptiPulse360 improvement programmes, and finance and payroll.

OptiCore360 at the centre with three orbits: process modules from LayoutStudio to dispatch, the four OptiPulse360 programmes, and finance and payroll

Purpose-built around the realities of packaging operations

Corrugated packagingOffset packagingIntegrated plantsMulti-site operations
The OptiCore360 system

Technology where it matters. Expertise where it counts.

A modular operating system for the commercial office and plant floor, supported by specialists who understand the machines, materials and decisions behind every order.

01

Digital platform

Control enquiry, costing, planning, production, inventory and dispatch in one connected workflow.

Explore →
02

OptiPulse360

People who have run the machine find the leaks on your floor, fix them and train your crew to hold the gain.

Explore →
03

Plant hardware

OptiBond glue kitchen, OptiFlex feeder and timing belts, and OptiTest quality lab instruments.

Explore →
From enquiry to dispatch

One operational thread through the entire plant.

OptiCore360 reduces the gaps between departments by connecting the decisions that determine margin, machine loading, material use and delivery performance.

01

Commercial control

Enquiry, product specification, estimation, quotation, pricing and order release use a consistent source of truth.

02

Planning intelligence

Corrugator and converting requirements are translated into executable schedules with material and capacity visibility.

03

Production capture

Planned and actual production can be compared using live integrations or disciplined manual reporting.

04

Inventory and dispatch

Paper, WIP and finished goods movements remain traceable through completion and customer delivery.

05

Management action

Operational dashboards highlight exceptions, loss drivers and decisions requiring immediate attention.

How it feels

The whole plant, live, on one screen.

Every machine shows its status, current job, progress, speed and efficiency. Paper, board WIP, finished goods and dispatch show their stock.

Isometric box plant with a live status card for every machine: corrugator, printers, die-cutter, folder gluer, stitcher, stores and dispatch
Illustration with demo figures.
Platform modules

Focused controls, designed for packaging teams.

Each module is built around the actual hand-offs between sales, planning, production, stores and logistics.

Protect margin before production begins.

Standardise product data, paper construction, routing, waste assumptions and commercial approval.

✓Estimating and quotation workflows
✓Product master, plates and dies
✓Order release and customer tracking
See platform architecture →

Convert demand into a machine-ready plan.

Balance deckle, trim, flute, paper availability, machine constraints and converting capacity.

✓Corrugator deckle and run planning
✓Converting capacity scheduling
✓Material and order readiness controls

See actual performance while action is still possible.

Capture production, stoppages, waste and completion through machine integration or controlled operator input.

✓Live corrugator integration options
✓Production and downtime reporting
✓Plan-versus-actual visibility
Line speedLive
OutputActual
WasteTracked

Keep material and finished goods traceable.

Connect paper stock, WIP, finished goods identification, loading and dispatch status.

✓Paper and WIP movement
✓Finished goods labels and traceability
✓Dispatch and vehicle coordination
“The objective is not another layer of software. It is a plant that plans with discipline, executes with visibility and improves with evidence.”
OptiCore360 operating principle
Designed for implementation

A practical path from current state to connected control.

01Plant and workflow diagnosis
02Configuration and integration
03Controlled rollout and training
04Stabilisation and continuous improvement
Common questions

Built to fit the plant—not force the plant to fit.

Yes. The platform can be scoped as a complete operating layer or integrated selectively around planning, production intelligence and packaging-specific workflows.

No. Plants can begin with controlled manual capture and add live corrugator or production-system integrations where the business case is clear.

Yes. Configuration is informed by actual operating constraints, role responsibilities and improvement priorities—not only software settings.

Start with the plant

Identify where control is being lost—and what to connect first.

A focused plant review maps workflow gaps, data breaks, planning constraints and the highest-value route to implementation.